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242.0 Aluminum vs. ASTM A209 Steel

242.0 aluminum belongs to the aluminum alloys classification, while ASTM A209 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is ASTM A209 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
140 to 150
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 0.5 to 1.5
34
Fatigue Strength, MPa 55 to 110
180 to 200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 150 to 240
280 to 310
Tensile Strength: Ultimate (UTS), MPa 180 to 290
420 to 460
Tensile Strength: Yield (Proof), MPa 120 to 220
220 to 250

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
410
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 530
1420 to 1430
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 130 to 170
50
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
8.1 to 8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.4
Density, g/cm3 3.1
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1130
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
120 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
130 to 170
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 16 to 26
15 to 16
Strength to Weight: Bending, points 23 to 32
16 to 17
Thermal Diffusivity, mm2/s 50 to 62
13
Thermal Shock Resistance, points 8.0 to 13
12 to 14