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242.0 Aluminum vs. Grey Cast Iron

242.0 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 73
180
Elongation at Break, % 0.5 to 1.5
9.6
Fatigue Strength, MPa 55 to 110
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
69
Shear Strength, MPa 150 to 240
180 to 610
Tensile Strength: Ultimate (UTS), MPa 180 to 290
160 to 450
Tensile Strength: Yield (Proof), MPa 120 to 220
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 530
1180
Specific Heat Capacity, J/kg-K 870
490
Thermal Conductivity, W/m-K 130 to 170
46
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.9
Density, g/cm3 3.1
7.5
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1130
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
27 to 240
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16 to 26
5.8 to 17
Strength to Weight: Bending, points 23 to 32
8.7 to 17
Thermal Diffusivity, mm2/s 50 to 62
13
Thermal Shock Resistance, points 8.0 to 13
6.0 to 17

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
3.1 to 3.4
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
92.1 to 93.9
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0.5 to 0.7
Nickel (Ni), % 1.7 to 2.3
0
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0 to 0.7
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0