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242.0 Aluminum vs. S32615 Stainless Steel

242.0 aluminum belongs to the aluminum alloys classification, while S32615 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is S32615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
170
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 0.5 to 1.5
28
Fatigue Strength, MPa 55 to 110
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 150 to 240
400
Tensile Strength: Ultimate (UTS), MPa 180 to 290
620
Tensile Strength: Yield (Proof), MPa 120 to 220
250

Thermal Properties

Latent Heat of Fusion, J/g 390
370
Maximum Temperature: Mechanical, °C 210
990
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 530
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 12
24
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 8.3
4.4
Embodied Energy, MJ/kg 150
63
Embodied Water, L/kg 1130
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
140
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16 to 26
23
Strength to Weight: Bending, points 23 to 32
21
Thermal Shock Resistance, points 8.0 to 13
15

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.25
16.5 to 19.5
Copper (Cu), % 3.5 to 4.5
1.5 to 2.5
Iron (Fe), % 0 to 1.0
46.4 to 57.9
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Molybdenum (Mo), % 0
0.3 to 1.5
Nickel (Ni), % 1.7 to 2.3
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.7
4.8 to 6.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0