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242.0-O Aluminum vs. 5457-O Aluminum

Both 242.0-O aluminum and 5457-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a moderately high 92% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is 5457-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
32
Elastic (Young's, Tensile) Modulus, GPa 73
68
Elongation at Break, % 1.0
22
Fatigue Strength, MPa 110
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 180
130
Tensile Strength: Yield (Proof), MPa 120
50

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 530
630
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 170
180
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
46
Electrical Conductivity: Equal Weight (Specific), % IACS 130
150

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
23
Resilience: Unit (Modulus of Resilience), kJ/m3 110
18
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 16
13
Strength to Weight: Bending, points 23
21
Thermal Diffusivity, mm2/s 62
72
Thermal Shock Resistance, points 8.0
5.7

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
97.8 to 99.05
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0 to 0.2
Iron (Fe), % 0 to 1.0
0 to 0.1
Magnesium (Mg), % 1.2 to 1.8
0.8 to 1.2
Manganese (Mn), % 0 to 0.35
0.15 to 0.45
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
0 to 0.080
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.35
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1