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242.0-O Aluminum vs. Annealed SAE-AISI M42

242.0-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI M42 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is annealed SAE-AISI M42.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
240
Elastic (Young's, Tensile) Modulus, GPa 73
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 180
810

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 640
1540
Melting Onset (Solidus), °C 530
1490
Specific Heat Capacity, J/kg-K 870
450
Thermal Conductivity, W/m-K 170
20
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
30
Density, g/cm3 3.1
8.2
Embodied Carbon, kg CO2/kg material 8.3
7.4
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1130
140

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 16
28
Strength to Weight: Bending, points 23
24
Thermal Diffusivity, mm2/s 62
5.4
Thermal Shock Resistance, points 8.0
25

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0 to 0.25
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 3.5 to 4.5
0 to 0.25
Iron (Fe), % 0 to 1.0
76.3 to 81
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 1.7 to 2.3
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.7
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0