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242.0-T5 Aluminum vs. 390.0-T5 Aluminum

Both 242.0-T5 aluminum and 390.0-T5 aluminum are aluminum alloys. Both are furnished in the T5 temper. They have 83% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 242.0-T5 aluminum and the bottom bar is 390.0-T5 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 98
120
Elastic (Young's, Tensile) Modulus, GPa 73
75
Elongation at Break, % 0.67
1.0
Fatigue Strength, MPa 73
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Tensile Strength: Ultimate (UTS), MPa 250
300
Tensile Strength: Yield (Proof), MPa 220
270

Thermal Properties

Latent Heat of Fusion, J/g 390
640
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 530
560
Specific Heat Capacity, J/kg-K 870
880
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 22
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
24
Electrical Conductivity: Equal Weight (Specific), % IACS 99
79

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.3
7.3
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1130
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
2.9
Resilience: Unit (Modulus of Resilience), kJ/m3 330
470
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
52
Strength to Weight: Axial, points 23
30
Strength to Weight: Bending, points 29
36
Thermal Diffusivity, mm2/s 50
56
Thermal Shock Resistance, points 11
15

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
74.5 to 79.6
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
4.0 to 5.0
Iron (Fe), % 0 to 1.0
0 to 1.3
Magnesium (Mg), % 1.2 to 1.8
0.45 to 0.65
Manganese (Mn), % 0 to 0.35
0 to 0.1
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
16 to 18
Titanium (Ti), % 0 to 0.25
0 to 0.2
Zinc (Zn), % 0 to 0.35
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.2