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242.0-T5 Aluminum vs. A390.0-T5 Aluminum

Both 242.0-T5 aluminum and A390.0-T5 aluminum are aluminum alloys. Both are furnished in the T5 temper. They have 83% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 242.0-T5 aluminum and the bottom bar is A390.0-T5 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 98
110
Elastic (Young's, Tensile) Modulus, GPa 73
75
Elongation at Break, % 0.67
0.87
Fatigue Strength, MPa 73
77
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Tensile Strength: Ultimate (UTS), MPa 250
190
Tensile Strength: Yield (Proof), MPa 220
190

Thermal Properties

Latent Heat of Fusion, J/g 390
640
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 640
580
Melting Onset (Solidus), °C 530
480
Specific Heat Capacity, J/kg-K 870
880
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 22
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
20
Electrical Conductivity: Equal Weight (Specific), % IACS 99
67

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.3
7.3
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1130
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
1.6
Resilience: Unit (Modulus of Resilience), kJ/m3 330
240
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
52
Strength to Weight: Axial, points 23
19
Strength to Weight: Bending, points 29
27
Thermal Diffusivity, mm2/s 50
56
Thermal Shock Resistance, points 11
9.0

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
75.3 to 79.6
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
4.0 to 5.0
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 1.2 to 1.8
0.45 to 0.65
Manganese (Mn), % 0 to 0.35
0 to 0.1
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
16 to 18
Titanium (Ti), % 0 to 0.25
0 to 0.2
Zinc (Zn), % 0 to 0.35
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.2