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295.0 Aluminum vs. S36200 Stainless Steel

295.0 aluminum belongs to the aluminum alloys classification, while S36200 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is S36200 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.0 to 7.2
3.4 to 4.6
Fatigue Strength, MPa 44 to 55
450 to 570
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 180 to 230
680 to 810
Tensile Strength: Ultimate (UTS), MPa 230 to 280
1180 to 1410
Tensile Strength: Yield (Proof), MPa 100 to 220
960 to 1240

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1140
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
46 to 51
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
2380 to 3930
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 26
42 to 50
Strength to Weight: Bending, points 27 to 32
32 to 36
Thermal Diffusivity, mm2/s 54
4.3
Thermal Shock Resistance, points 9.8 to 12
40 to 48

Alloy Composition


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Aluminum (Al), % 91.4 to 95.3
0 to 0.1
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 14.5
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.0
75.4 to 79.5
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.35
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0
6.5 to 7.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.7 to 1.5
0 to 0.3
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0.6 to 0.9
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0