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295.0 Aluminum vs. S38815 Stainless Steel

295.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 93
190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.0 to 7.2
34
Fatigue Strength, MPa 44 to 55
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Shear Strength, MPa 180 to 230
410
Tensile Strength: Ultimate (UTS), MPa 230 to 280
610
Tensile Strength: Yield (Proof), MPa 100 to 220
290

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 530
1310
Specific Heat Capacity, J/kg-K 880
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 3.0
7.5
Embodied Carbon, kg CO2/kg material 7.9
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1140
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
170
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 26
22
Strength to Weight: Bending, points 27 to 32
21
Thermal Shock Resistance, points 9.8 to 12
15

Alloy Composition


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Aluminum (Al), % 91.4 to 95.3
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 4.0 to 5.0
0.75 to 1.5
Iron (Fe), % 0 to 1.0
56.1 to 67
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.7 to 1.5
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0