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296.0 Aluminum vs. 4004 Aluminum

Both 296.0 aluminum and 4004 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
71
Elongation at Break, % 3.2 to 7.1
2.4
Fatigue Strength, MPa 47 to 70
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Tensile Strength: Ultimate (UTS), MPa 260 to 270
110
Tensile Strength: Yield (Proof), MPa 120 to 180
60

Thermal Properties

Latent Heat of Fusion, J/g 420
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 630
600
Melting Onset (Solidus), °C 540
560
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 130 to 150
130
Thermal Expansion, µm/m-K 22
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
33
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 7.8
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
25
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
54
Strength to Weight: Axial, points 24 to 25
12
Strength to Weight: Bending, points 30 to 31
20
Thermal Diffusivity, mm2/s 51 to 56
58
Thermal Shock Resistance, points 12
5.1

Alloy Composition


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Aluminum (Al), % 89 to 94
86 to 90
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.2
0 to 0.8
Magnesium (Mg), % 0 to 0.050
1.0 to 2.0
Manganese (Mn), % 0 to 0.35
0 to 0.1
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
9.0 to 10.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0 to 0.35
0 to 0.15