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296.0 Aluminum vs. 5254 Aluminum

Both 296.0 aluminum and 5254 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 3.2 to 7.1
3.4 to 22
Fatigue Strength, MPa 47 to 70
110 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 260 to 270
240 to 350
Tensile Strength: Yield (Proof), MPa 120 to 180
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 540
590
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130 to 150
130
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
32
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
73 to 550
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 24 to 25
25 to 37
Strength to Weight: Bending, points 30 to 31
32 to 41
Thermal Diffusivity, mm2/s 51 to 56
52
Thermal Shock Resistance, points 12
10 to 16

Alloy Composition


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Aluminum (Al), % 89 to 94
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 4.0 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.2
0 to 0.45
Magnesium (Mg), % 0 to 0.050
3.1 to 3.9
Manganese (Mn), % 0 to 0.35
0 to 0.010
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
0 to 0.45
Titanium (Ti), % 0 to 0.25
0 to 0.050
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0 to 0.35
0 to 0.15