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296.0 Aluminum vs. 5457 Aluminum

Both 296.0 aluminum and 5457 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 3.2 to 7.1
6.0 to 22
Fatigue Strength, MPa 47 to 70
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 260 to 270
130 to 210
Tensile Strength: Yield (Proof), MPa 120 to 180
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 630
660
Melting Onset (Solidus), °C 540
630
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130 to 150
180
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
46
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
150

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1110
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 24 to 25
13 to 21
Strength to Weight: Bending, points 30 to 31
21 to 28
Thermal Diffusivity, mm2/s 51 to 56
72
Thermal Shock Resistance, points 12
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 89 to 94
97.8 to 99.05
Copper (Cu), % 4.0 to 5.0
0 to 0.2
Iron (Fe), % 0 to 1.2
0 to 0.1
Magnesium (Mg), % 0 to 0.050
0.8 to 1.2
Manganese (Mn), % 0 to 0.35
0.15 to 0.45
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
0 to 0.080
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.5
0 to 0.050
Residuals, % 0 to 0.35
0 to 0.1