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296.0 Aluminum vs. AISI 205 Stainless Steel

296.0 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 3.2 to 7.1
11 to 51
Fatigue Strength, MPa 47 to 70
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 260 to 270
800 to 1430
Tensile Strength: Yield (Proof), MPa 120 to 180
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 420
280
Maximum Temperature: Mechanical, °C 170
880
Melting Completion (Liquidus), °C 630
1380
Melting Onset (Solidus), °C 540
1340
Specific Heat Capacity, J/kg-K 870
480
Thermal Expansion, µm/m-K 22
18

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 7.8
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
510 to 3060
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
26
Strength to Weight: Axial, points 24 to 25
29 to 52
Strength to Weight: Bending, points 30 to 31
25 to 37
Thermal Shock Resistance, points 12
16 to 29

Alloy Composition


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Aluminum (Al), % 89 to 94
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0
16.5 to 18.5
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.2
62.6 to 68.1
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.35
14 to 15.5
Nickel (Ni), % 0 to 0.35
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 2.0 to 3.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.35
0