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296.0 Aluminum vs. AZ91A Magnesium

296.0 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
63
Elastic (Young's, Tensile) Modulus, GPa 72
46
Elongation at Break, % 3.2 to 7.1
5.0
Fatigue Strength, MPa 47 to 70
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Tensile Strength: Ultimate (UTS), MPa 260 to 270
240
Tensile Strength: Yield (Proof), MPa 120 to 180
160

Thermal Properties

Latent Heat of Fusion, J/g 420
360
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 630
600
Melting Onset (Solidus), °C 540
470
Specific Heat Capacity, J/kg-K 870
990
Thermal Conductivity, W/m-K 130 to 150
73
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
10
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
52

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 7.8
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1110
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
11
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
280
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
69
Strength to Weight: Axial, points 24 to 25
38
Strength to Weight: Bending, points 30 to 31
49
Thermal Diffusivity, mm2/s 51 to 56
42
Thermal Shock Resistance, points 12
14

Alloy Composition


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Aluminum (Al), % 89 to 94
8.3 to 9.7
Copper (Cu), % 4.0 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.2
0
Magnesium (Mg), % 0 to 0.050
88.2 to 91.2
Manganese (Mn), % 0 to 0.35
0.13 to 0.5
Nickel (Ni), % 0 to 0.35
0 to 0.030
Silicon (Si), % 2.0 to 3.0
0 to 0.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0.35 to 1.0
Residuals, % 0 to 0.35
0