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296.0 Aluminum vs. Solder Alloy 301

296.0 aluminum belongs to the aluminum alloys classification, while solder alloy 301 belongs to the otherwise unclassified metals. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is solder alloy 301.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
23
Elastic (Young's, Tensile) Modulus, GPa 72
40
Elongation at Break, % 3.2 to 7.1
51
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
15
Tensile Strength: Ultimate (UTS), MPa 260 to 270
55
Tensile Strength: Yield (Proof), MPa 120 to 180
49

Thermal Properties

Latent Heat of Fusion, J/g 420
55
Melting Completion (Liquidus), °C 630
140
Melting Onset (Solidus), °C 540
140
Specific Heat Capacity, J/kg-K 870
160
Thermal Conductivity, W/m-K 130 to 150
19
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
4.7
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
4.9

Otherwise Unclassified Properties

Density, g/cm3 3.0
8.7
Embodied Carbon, kg CO2/kg material 7.8
13
Embodied Energy, MJ/kg 150
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
27
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
30
Stiffness to Weight: Axial, points 13
2.5
Stiffness to Weight: Bending, points 46
13
Strength to Weight: Axial, points 24 to 25
1.8
Strength to Weight: Bending, points 30 to 31
3.7
Thermal Diffusivity, mm2/s 51 to 56
13
Thermal Shock Resistance, points 12
7.2

Alloy Composition


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Aluminum (Al), % 89 to 94
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
56.5 to 59
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 4.0 to 5.0
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 1.2
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.35
0
Nickel (Ni), % 0 to 0.35
0 to 0.010
Silicon (Si), % 2.0 to 3.0
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
41 to 43
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0 to 0.0010
Residuals, % 0 to 0.35
0