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296.0 Aluminum vs. S32615 Stainless Steel

296.0 aluminum belongs to the aluminum alloys classification, while S32615 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is S32615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
170
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 3.2 to 7.1
28
Fatigue Strength, MPa 47 to 70
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 260 to 270
620
Tensile Strength: Yield (Proof), MPa 120 to 180
250

Thermal Properties

Latent Heat of Fusion, J/g 420
370
Maximum Temperature: Mechanical, °C 170
990
Melting Completion (Liquidus), °C 630
1350
Melting Onset (Solidus), °C 540
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 11
24
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 7.8
4.4
Embodied Energy, MJ/kg 150
63
Embodied Water, L/kg 1110
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
140
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 24 to 25
23
Strength to Weight: Bending, points 30 to 31
21
Thermal Shock Resistance, points 12
15

Alloy Composition


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Aluminum (Al), % 89 to 94
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
16.5 to 19.5
Copper (Cu), % 4.0 to 5.0
1.5 to 2.5
Iron (Fe), % 0 to 1.2
46.4 to 57.9
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Molybdenum (Mo), % 0
0.3 to 1.5
Nickel (Ni), % 0 to 0.35
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 2.0 to 3.0
4.8 to 6.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.35
0