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296.0 Aluminum vs. Zamak 5

296.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
92
Elastic (Young's, Tensile) Modulus, GPa 72
87
Elongation at Break, % 3.2 to 7.1
6.3
Fatigue Strength, MPa 47 to 70
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 260 to 270
330
Tensile Strength: Yield (Proof), MPa 120 to 180
240

Thermal Properties

Latent Heat of Fusion, J/g 420
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 540
380
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 130 to 150
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
26
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
37

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
6.4
Embodied Carbon, kg CO2/kg material 7.8
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1110
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
19
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 24 to 25
14
Strength to Weight: Bending, points 30 to 31
16
Thermal Diffusivity, mm2/s 51 to 56
42
Thermal Shock Resistance, points 12
9.9

Alloy Composition


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Aluminum (Al), % 89 to 94
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 4.0 to 5.0
0.7 to 1.3
Iron (Fe), % 0 to 1.2
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
0.025 to 0.080
Manganese (Mn), % 0 to 0.35
0
Nickel (Ni), % 0 to 0.35
0 to 0.020
Silicon (Si), % 2.0 to 3.0
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
94.3 to 95.7
Residuals, % 0 to 0.35
0