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296.0-T4 Aluminum vs. 6063-T4 Aluminum

Both 296.0-T4 aluminum and 6063-T4 aluminum are aluminum alloys. Both are furnished in the T4 temper. They have a moderately high 92% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 296.0-T4 aluminum and the bottom bar is 6063-T4 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
50
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 7.1
17
Fatigue Strength, MPa 55
65
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 260
160
Tensile Strength: Yield (Proof), MPa 120
82

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 630
650
Melting Onset (Solidus), °C 540
620
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130
200
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
49
Electrical Conductivity: Equal Weight (Specific), % IACS 99
160

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15
23
Resilience: Unit (Modulus of Resilience), kJ/m3 110
49
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 24
17
Strength to Weight: Bending, points 30
24
Thermal Diffusivity, mm2/s 51
81
Thermal Shock Resistance, points 12
7.2

Alloy Composition


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Aluminum (Al), % 89 to 94
97.5 to 99.4
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 4.0 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.2
0 to 0.35
Magnesium (Mg), % 0 to 0.050
0.45 to 0.9
Manganese (Mn), % 0 to 0.35
0 to 0.1
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
0.2 to 0.6
Titanium (Ti), % 0 to 0.25
0 to 0.1
Zinc (Zn), % 0 to 0.5
0 to 0.1
Residuals, % 0 to 0.35
0 to 0.15