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296.0-T4 Aluminum vs. 7204-T4 Aluminum

Both 296.0-T4 aluminum and 7204-T4 aluminum are aluminum alloys. Both are furnished in the T4 temper. They have a moderately high 93% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 296.0-T4 aluminum and the bottom bar is 7204-T4 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
70
Elongation at Break, % 7.1
13
Fatigue Strength, MPa 55
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 260
360
Tensile Strength: Yield (Proof), MPa 120
220

Thermal Properties

Latent Heat of Fusion, J/g 420
380
Maximum Temperature: Mechanical, °C 170
210
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 540
520
Specific Heat Capacity, J/kg-K 870
880
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
39
Electrical Conductivity: Equal Weight (Specific), % IACS 99
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.9
Embodied Carbon, kg CO2/kg material 7.8
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15
39
Resilience: Unit (Modulus of Resilience), kJ/m3 110
340
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
47
Strength to Weight: Axial, points 24
34
Strength to Weight: Bending, points 30
39
Thermal Diffusivity, mm2/s 51
58
Thermal Shock Resistance, points 12
16

Alloy Composition


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Aluminum (Al), % 89 to 94
90.5 to 94.8
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 4.0 to 5.0
0 to 0.2
Iron (Fe), % 0 to 1.2
0 to 0.35
Magnesium (Mg), % 0 to 0.050
1.0 to 2.0
Manganese (Mn), % 0 to 0.35
0.2 to 0.7
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
0 to 0.3
Titanium (Ti), % 0 to 0.25
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.5
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.35
0 to 0.15