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296.0-T4 Aluminum vs. AZ81A-T4 Magnesium

296.0-T4 aluminum belongs to the aluminum alloys classification, while AZ81A-T4 magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 296.0-T4 aluminum and the bottom bar is AZ81A-T4 magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
55
Elastic (Young's, Tensile) Modulus, GPa 72
46
Elongation at Break, % 7.1
8.8
Fatigue Strength, MPa 55
78
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Tensile Strength: Ultimate (UTS), MPa 260
240
Tensile Strength: Yield (Proof), MPa 120
84

Thermal Properties

Latent Heat of Fusion, J/g 420
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 630
600
Melting Onset (Solidus), °C 540
500
Specific Heat Capacity, J/kg-K 870
990
Thermal Conductivity, W/m-K 130
84
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
12
Electrical Conductivity: Equal Weight (Specific), % IACS 99
65

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 7.8
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1110
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15
17
Resilience: Unit (Modulus of Resilience), kJ/m3 110
78
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
70
Strength to Weight: Axial, points 24
39
Strength to Weight: Bending, points 30
50
Thermal Diffusivity, mm2/s 51
50
Thermal Shock Resistance, points 12
14

Alloy Composition


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Aluminum (Al), % 89 to 94
7.0 to 8.1
Copper (Cu), % 4.0 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.2
0
Magnesium (Mg), % 0 to 0.050
89.8 to 92.5
Manganese (Mn), % 0 to 0.35
0.13 to 0.35
Nickel (Ni), % 0 to 0.35
0 to 0.010
Silicon (Si), % 2.0 to 3.0
0 to 0.3
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0.4 to 1.0
Residuals, % 0 to 0.35
0 to 0.3