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296.0-T4 Aluminum vs. AZ91C-T4 Magnesium

296.0-T4 aluminum belongs to the aluminum alloys classification, while AZ91C-T4 magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 296.0-T4 aluminum and the bottom bar is AZ91C-T4 magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
46
Elongation at Break, % 7.1
7.9
Fatigue Strength, MPa 55
85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Tensile Strength: Ultimate (UTS), MPa 260
270
Tensile Strength: Yield (Proof), MPa 120
83

Thermal Properties

Latent Heat of Fusion, J/g 420
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 630
600
Melting Onset (Solidus), °C 540
470
Specific Heat Capacity, J/kg-K 870
990
Thermal Conductivity, W/m-K 130
73
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
9.9
Electrical Conductivity: Equal Weight (Specific), % IACS 99
52

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 7.8
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1110
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15
16
Resilience: Unit (Modulus of Resilience), kJ/m3 110
75
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
69
Strength to Weight: Axial, points 24
43
Strength to Weight: Bending, points 30
53
Thermal Diffusivity, mm2/s 51
43
Thermal Shock Resistance, points 12
16

Alloy Composition


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Aluminum (Al), % 89 to 94
8.1 to 9.3
Copper (Cu), % 4.0 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.2
0
Magnesium (Mg), % 0 to 0.050
88.6 to 91.4
Manganese (Mn), % 0 to 0.35
0.13 to 0.35
Nickel (Ni), % 0 to 0.35
0 to 0.010
Silicon (Si), % 2.0 to 3.0
0 to 0.3
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0.4 to 1.0
Residuals, % 0 to 0.35
0 to 0.3