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3003 Aluminum vs. AZ91D Magnesium

3003 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 3003 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 65
60 to 80
Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 1.1 to 28
2.3 to 4.5
Fatigue Strength, MPa 39 to 90
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 68 to 130
120 to 140
Tensile Strength: Ultimate (UTS), MPa 110 to 240
160 to 220
Tensile Strength: Yield (Proof), MPa 40 to 210
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 640
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 180
78
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
11
Electrical Conductivity: Equal Weight (Specific), % IACS 140
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 8.1
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.95 to 63
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 300
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 11 to 24
26 to 34
Strength to Weight: Bending, points 18 to 30
38 to 46
Thermal Diffusivity, mm2/s 71
45
Thermal Shock Resistance, points 4.7 to 10
9.5 to 13

Alloy Composition


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Aluminum (Al), % 96.8 to 99
8.3 to 9.7
Copper (Cu), % 0.050 to 0.2
0 to 0.030
Iron (Fe), % 0 to 0.7
0 to 0.0050
Magnesium (Mg), % 0
88.7 to 91.2
Manganese (Mn), % 1.0 to 1.5
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0 to 0.6
0 to 0.1
Zinc (Zn), % 0 to 0.1
0.35 to 1.0
Residuals, % 0 to 0.15
0