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3004 Aluminum vs. 5154A Aluminum

Both 3004 aluminum and 5154A aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is 5154A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
58 to 100
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 19
1.1 to 19
Fatigue Strength, MPa 55 to 120
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 100 to 180
140 to 210
Tensile Strength: Ultimate (UTS), MPa 170 to 310
230 to 370
Tensile Strength: Yield (Proof), MPa 68 to 270
96 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 630
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
32
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
4.0 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
68 to 760
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 18 to 31
24 to 38
Strength to Weight: Bending, points 25 to 37
31 to 43
Thermal Diffusivity, mm2/s 65
53
Thermal Shock Resistance, points 7.6 to 13
10 to 16

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
93.7 to 96.9
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 0.8 to 1.3
3.1 to 3.9
Manganese (Mn), % 1.0 to 1.5
0 to 0.5
Silicon (Si), % 0 to 0.3
0 to 0.5
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants