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3004 Aluminum vs. 6063 Aluminum

Both 3004 aluminum and 6063 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
25 to 95
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 19
7.3 to 21
Fatigue Strength, MPa 55 to 120
39 to 95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 100 to 180
70 to 190
Tensile Strength: Ultimate (UTS), MPa 170 to 310
110 to 300
Tensile Strength: Yield (Proof), MPa 68 to 270
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 630
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
190 to 220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 140
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Calomel Potential, mV -750
-740
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 18 to 31
11 to 31
Strength to Weight: Bending, points 25 to 37
18 to 37
Thermal Diffusivity, mm2/s 65
79 to 89
Thermal Shock Resistance, points 7.6 to 13
4.8 to 13

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
97.5 to 99.4
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.35
Magnesium (Mg), % 0.8 to 1.3
0.45 to 0.9
Manganese (Mn), % 1.0 to 1.5
0 to 0.1
Silicon (Si), % 0 to 0.3
0.2 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants