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3004 Aluminum vs. Zamak 5

3004 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
92
Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 1.1 to 19
6.3
Fatigue Strength, MPa 55 to 120
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 100 to 180
260
Tensile Strength: Ultimate (UTS), MPa 170 to 310
330
Tensile Strength: Yield (Proof), MPa 68 to 270
240

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 630
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 160
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
26
Electrical Conductivity: Equal Weight (Specific), % IACS 140
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
19
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 18 to 31
14
Strength to Weight: Bending, points 25 to 37
16
Thermal Diffusivity, mm2/s 65
42
Thermal Shock Resistance, points 7.6 to 13
9.9

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.25
0.7 to 1.3
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.8 to 1.3
0.025 to 0.080
Manganese (Mn), % 1.0 to 1.5
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.25
94.3 to 95.7
Residuals, % 0 to 0.15
0