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3004-H38 Aluminum vs. 5454-H38 Aluminum

Both 3004-H38 aluminum and 5454-H38 aluminum are aluminum alloys. Both are furnished in the H38 temper. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3004-H38 aluminum and the bottom bar is 5454-H38 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 78
93
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 2.5
3.4
Fatigue Strength, MPa 110
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150
200
Tensile Strength: Ultimate (UTS), MPa 290
350
Tensile Strength: Yield (Proof), MPa 250
280

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 630
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
34
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8
11
Resilience: Unit (Modulus of Resilience), kJ/m3 440
570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 29
36
Strength to Weight: Bending, points 35
41
Thermal Diffusivity, mm2/s 65
55
Thermal Shock Resistance, points 13
16

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.4
Magnesium (Mg), % 0.8 to 1.3
2.4 to 3.0
Manganese (Mn), % 1.0 to 1.5
0.5 to 1.0
Silicon (Si), % 0 to 0.3
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15