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3004-O Aluminum vs. 5454-O Aluminum

Both 3004-O aluminum and 5454-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3004-O aluminum and the bottom bar is 5454-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45
61
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 19
17
Fatigue Strength, MPa 96
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110
160
Tensile Strength: Ultimate (UTS), MPa 170
240
Tensile Strength: Yield (Proof), MPa 69
100

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 630
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
34
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
34
Resilience: Unit (Modulus of Resilience), kJ/m3 34
77
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 18
25
Strength to Weight: Bending, points 25
32
Thermal Diffusivity, mm2/s 65
55
Thermal Shock Resistance, points 7.6
11

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.4
Magnesium (Mg), % 0.8 to 1.3
2.4 to 3.0
Manganese (Mn), % 1.0 to 1.5
0.5 to 1.0
Silicon (Si), % 0 to 0.3
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15