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3005 Aluminum vs. 1235 Aluminum

Both 3005 aluminum and 1235 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3005 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 1.1 to 16
28 to 34
Fatigue Strength, MPa 53 to 100
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 84 to 150
52 to 56
Tensile Strength: Ultimate (UTS), MPa 140 to 270
80 to 84
Tensile Strength: Yield (Proof), MPa 51 to 240
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 640
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
60
Electrical Conductivity: Equal Weight (Specific), % IACS 140
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 18
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 390
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 14 to 27
8.2 to 8.6
Strength to Weight: Bending, points 21 to 33
15 to 16
Thermal Diffusivity, mm2/s 64
93
Thermal Shock Resistance, points 6.0 to 12
3.6 to 3.7

Alloy Composition


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Aluminum (Al), % 95.7 to 98.8
99.35 to 100
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.3
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.65
Magnesium (Mg), % 0.2 to 0.6
0 to 0.050
Manganese (Mn), % 1.0 to 1.5
0 to 0.050
Silicon (Si), % 0 to 0.6
0 to 0.65
Titanium (Ti), % 0 to 0.1
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0