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3005-H25 Aluminum vs. 5457-H25 Aluminum

Both 3005-H25 aluminum and 5457-H25 aluminum are aluminum alloys. Both are furnished in the H25 temper. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3005-H25 aluminum and the bottom bar is 5457-H25 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1
12
Fatigue Strength, MPa 85
98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110
110
Tensile Strength: Ultimate (UTS), MPa 200
180
Tensile Strength: Yield (Proof), MPa 170
160

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 660
660
Melting Onset (Solidus), °C 640
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
46
Electrical Conductivity: Equal Weight (Specific), % IACS 140
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
21
Resilience: Unit (Modulus of Resilience), kJ/m3 200
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 20
18
Strength to Weight: Bending, points 28
26
Thermal Diffusivity, mm2/s 64
72
Thermal Shock Resistance, points 8.9
7.9

Alloy Composition


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Aluminum (Al), % 95.7 to 98.8
97.8 to 99.05
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.3
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.1
Magnesium (Mg), % 0.2 to 0.6
0.8 to 1.2
Manganese (Mn), % 1.0 to 1.5
0.15 to 0.45
Silicon (Si), % 0 to 0.6
0 to 0.080
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1