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3102 Aluminum vs. 6025 Aluminum

Both 3102 aluminum and 6025 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 3102 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 23 to 28
2.8 to 10
Fatigue Strength, MPa 31 to 34
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 58 to 65
110 to 140
Tensile Strength: Ultimate (UTS), MPa 92 to 100
190 to 240
Tensile Strength: Yield (Proof), MPa 28 to 34
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 640
550
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
33
Electrical Conductivity: Equal Weight (Specific), % IACS 190
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 5.8 to 8.3
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 9.4 to 10
19 to 24
Strength to Weight: Bending, points 17 to 18
26 to 31
Thermal Diffusivity, mm2/s 92
54
Thermal Shock Resistance, points 4.1 to 4.4
8.2 to 10

Alloy Composition


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Aluminum (Al), % 97.9 to 99.95
91.7 to 96.3
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0 to 0.1
0.2 to 0.7
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 0.050 to 0.4
0.6 to 1.4
Silicon (Si), % 0 to 0.4
0.8 to 1.5
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.3
0 to 0.5
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants