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3102 Aluminum vs. 6065 Aluminum

Both 3102 aluminum and 6065 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 3102 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 23 to 28
4.5 to 11
Fatigue Strength, MPa 31 to 34
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 58 to 65
190 to 230
Tensile Strength: Ultimate (UTS), MPa 92 to 100
310 to 400
Tensile Strength: Yield (Proof), MPa 28 to 34
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 640
590
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 230
170
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
43
Electrical Conductivity: Equal Weight (Specific), % IACS 190
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
11
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 5.8 to 8.3
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 9.4 to 10
31 to 40
Strength to Weight: Bending, points 17 to 18
36 to 43
Thermal Diffusivity, mm2/s 92
67
Thermal Shock Resistance, points 4.1 to 4.4
14 to 18

Alloy Composition


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Aluminum (Al), % 97.9 to 99.95
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.1
0.15 to 0.4
Iron (Fe), % 0 to 0.7
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.050 to 0.4
0 to 0.15
Silicon (Si), % 0 to 0.4
0.4 to 0.8
Titanium (Ti), % 0 to 0.1
0 to 0.1
Zinc (Zn), % 0 to 0.3
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15