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3102 Aluminum vs. AISI 440A Stainless Steel

3102 aluminum belongs to the aluminum alloys classification, while AISI 440A stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3102 aluminum and the bottom bar is AISI 440A stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 23 to 28
5.0 to 20
Fatigue Strength, MPa 31 to 34
270 to 790
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 58 to 65
450 to 1040
Tensile Strength: Ultimate (UTS), MPa 92 to 100
730 to 1790
Tensile Strength: Yield (Proof), MPa 28 to 34
420 to 1650

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
760
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 640
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 230
23
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 190
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1190
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
87 to 120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 9.4 to 10
26 to 65
Strength to Weight: Bending, points 17 to 18
23 to 43
Thermal Diffusivity, mm2/s 92
6.2
Thermal Shock Resistance, points 4.1 to 4.4
26 to 65

Alloy Composition


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Aluminum (Al), % 97.9 to 99.95
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.7
78.4 to 83.4
Manganese (Mn), % 0.050 to 0.4
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0

Comparable Variants