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3102 Aluminum vs. AZ91D Magnesium

3102 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 3102 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
46
Elongation at Break, % 23 to 28
2.3 to 4.5
Fatigue Strength, MPa 31 to 34
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 58 to 65
120 to 140
Tensile Strength: Ultimate (UTS), MPa 92 to 100
160 to 220
Tensile Strength: Yield (Proof), MPa 28 to 34
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 640
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 230
78
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
11
Electrical Conductivity: Equal Weight (Specific), % IACS 190
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.2
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1190
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 5.8 to 8.3
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 9.4 to 10
26 to 34
Strength to Weight: Bending, points 17 to 18
38 to 46
Thermal Diffusivity, mm2/s 92
45
Thermal Shock Resistance, points 4.1 to 4.4
9.5 to 13

Alloy Composition


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Aluminum (Al), % 97.9 to 99.95
8.3 to 9.7
Copper (Cu), % 0 to 0.1
0 to 0.030
Iron (Fe), % 0 to 0.7
0 to 0.0050
Magnesium (Mg), % 0
88.7 to 91.2
Manganese (Mn), % 0.050 to 0.4
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0 to 0.4
0 to 0.1
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
0.35 to 1.0
Residuals, % 0 to 0.15
0