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3203-O Aluminum vs. 5457-O Aluminum

Both 3203-O aluminum and 5457-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3203-O aluminum and the bottom bar is 5457-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 29
22
Fatigue Strength, MPa 46
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 72
85
Tensile Strength: Ultimate (UTS), MPa 110
130
Tensile Strength: Yield (Proof), MPa 39
50

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 620
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
46
Electrical Conductivity: Equal Weight (Specific), % IACS 140
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
23
Resilience: Unit (Modulus of Resilience), kJ/m3 11
18
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11
13
Strength to Weight: Bending, points 19
21
Thermal Diffusivity, mm2/s 70
72
Thermal Shock Resistance, points 4.9
5.7

Alloy Composition


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Aluminum (Al), % 96.9 to 99
97.8 to 99.05
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 1.0 to 1.5
0.15 to 0.45
Silicon (Si), % 0 to 0.6
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1