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3303 Aluminum vs. AISI 204 Stainless Steel

3303 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3303 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 23
23 to 39
Fatigue Strength, MPa 43
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 69
500 to 700
Tensile Strength: Ultimate (UTS), MPa 110
730 to 1100
Tensile Strength: Yield (Proof), MPa 39
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
850
Melting Completion (Liquidus), °C 650
1410
Melting Onset (Solidus), °C 620
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.1
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 11
360 to 2940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 11
27 to 40
Strength to Weight: Bending, points 18
24 to 31
Thermal Diffusivity, mm2/s 67
4.1
Thermal Shock Resistance, points 4.8
16 to 24

Alloy Composition


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Aluminum (Al), % 96.6 to 99
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0.050 to 0.2
0
Iron (Fe), % 0 to 0.7
69.6 to 76.4
Manganese (Mn), % 1.0 to 1.5
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0