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355.0 Aluminum vs. EN 1.4542 Stainless Steel

355.0 aluminum belongs to the aluminum alloys classification, while EN 1.4542 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is EN 1.4542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 1.5 to 2.6
5.7 to 20
Fatigue Strength, MPa 55 to 70
370 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 150 to 240
550 to 860
Tensile Strength: Ultimate (UTS), MPa 200 to 260
880 to 1470
Tensile Strength: Yield (Proof), MPa 150 to 190
580 to 1300

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150 to 170
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38 to 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120 to 140
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1120
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
62 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 250
880 to 4360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 27
31 to 52
Strength to Weight: Bending, points 28 to 33
26 to 37
Thermal Diffusivity, mm2/s 60 to 69
4.3
Thermal Shock Resistance, points 9.1 to 12
29 to 49

Alloy Composition


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Aluminum (Al), % 90.3 to 94.1
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.25
15 to 17
Copper (Cu), % 1.0 to 1.5
3.0 to 5.0
Iron (Fe), % 0 to 0.6
69.6 to 79
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.5
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0