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359.0 Aluminum vs. AISI 420 Stainless Steel

359.0 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 100
190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.8 to 4.9
8.0 to 15
Fatigue Strength, MPa 100
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 220 to 230
420 to 1010
Tensile Strength: Ultimate (UTS), MPa 340 to 350
690 to 1720
Tensile Strength: Yield (Proof), MPa 250 to 280
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 530
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 600
1510
Melting Onset (Solidus), °C 570
1450
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1090
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 15
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 540
380 to 4410
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 37 to 38
25 to 62
Strength to Weight: Bending, points 42 to 43
22 to 41
Thermal Diffusivity, mm2/s 59
7.3
Thermal Shock Resistance, points 16 to 17
25 to 62

Alloy Composition


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Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
82.3 to 87.9
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.5 to 9.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0