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359.0 Aluminum vs. SAE-AISI 1045 Steel

359.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1045 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is SAE-AISI 1045 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 100
180 to 190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.8 to 4.9
13 to 18
Fatigue Strength, MPa 100
220 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 220 to 230
380 to 410
Tensile Strength: Ultimate (UTS), MPa 340 to 350
620 to 680
Tensile Strength: Yield (Proof), MPa 250 to 280
330 to 580

Thermal Properties

Latent Heat of Fusion, J/g 530
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1090
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 15
84 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 540
300 to 900
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 37 to 38
22 to 24
Strength to Weight: Bending, points 42 to 43
21 to 22
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 16 to 17
20 to 22

Alloy Composition


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Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
0.43 to 0.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
98.5 to 99
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.5 to 9.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0