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359.0 Aluminum vs. SAE-AISI 52100 Steel

359.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 52100 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is SAE-AISI 52100 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 100
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.8 to 4.9
10 to 20
Fatigue Strength, MPa 100
250 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 220 to 230
370 to 420
Tensile Strength: Ultimate (UTS), MPa 340 to 350
590 to 2010
Tensile Strength: Yield (Proof), MPa 250 to 280
360 to 560

Thermal Properties

Latent Heat of Fusion, J/g 530
250
Maximum Temperature: Mechanical, °C 170
430
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 140
47
Thermal Expansion, µm/m-K 21
12 to 13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1090
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 15
54 to 310
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 540
350 to 840
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 37 to 38
21 to 72
Strength to Weight: Bending, points 42 to 43
20 to 45
Thermal Diffusivity, mm2/s 59
13
Thermal Shock Resistance, points 16 to 17
19 to 61

Alloy Composition


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Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0
1.4 to 1.6
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
96.5 to 97.3
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.25 to 0.45
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 8.5 to 9.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0