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359.0 Aluminum vs. SAE-AISI D5 Steel

359.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D5 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is SAE-AISI D5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.8 to 4.9
5.4 to 14
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 220 to 230
470 to 1180
Tensile Strength: Ultimate (UTS), MPa 340 to 350
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 530
270
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 570
1390
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.5
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1090
120

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 37 to 38
28 to 73
Strength to Weight: Bending, points 42 to 43
24 to 46
Thermal Diffusivity, mm2/s 59
7.4
Thermal Shock Resistance, points 16 to 17
26 to 67

Alloy Composition


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Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.2
77.9 to 84.4
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.5 to 9.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0