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360.0 Aluminum vs. S35045 Stainless Steel

360.0 aluminum belongs to the aluminum alloys classification, while S35045 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 360.0 aluminum and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 2.5
39
Fatigue Strength, MPa 140
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 190
370
Tensile Strength: Ultimate (UTS), MPa 300
540
Tensile Strength: Yield (Proof), MPa 170
190

Thermal Properties

Latent Heat of Fusion, J/g 530
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 590
1390
Melting Onset (Solidus), °C 570
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 7.8
5.8
Embodied Energy, MJ/kg 140
83
Embodied Water, L/kg 1070
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.4
170
Resilience: Unit (Modulus of Resilience), kJ/m3 200
94
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 32
19
Strength to Weight: Bending, points 38
19
Thermal Diffusivity, mm2/s 55
3.2
Thermal Shock Resistance, points 14
12

Alloy Composition


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Aluminum (Al), % 85.1 to 90.6
0.15 to 0.6
Carbon (C), % 0
0.060 to 0.1
Chromium (Cr), % 0
25 to 29
Copper (Cu), % 0 to 0.6
0 to 0.75
Iron (Fe), % 0 to 2.0
29.4 to 42.6
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.35
0 to 1.5
Nickel (Ni), % 0 to 0.5
32 to 37
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 9.0 to 10
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0
0.15 to 0.6
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.25
0