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384.0 Aluminum vs. SAE-AISI 1025 Steel

384.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 384.0 aluminum and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 2.5
17 to 28
Fatigue Strength, MPa 140
190 to 280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 200
290 to 310
Tensile Strength: Ultimate (UTS), MPa 330
450 to 500
Tensile Strength: Yield (Proof), MPa 170
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 580
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 96
52
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 22
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 69
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 7.4
1.4
Embodied Energy, MJ/kg 140
18
Embodied Water, L/kg 1010
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 190
170 to 470
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 32
16 to 18
Strength to Weight: Bending, points 37
17 to 18
Thermal Diffusivity, mm2/s 39
14
Thermal Shock Resistance, points 15
14 to 16

Alloy Composition


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Aluminum (Al), % 77.3 to 86.5
0
Carbon (C), % 0
0.22 to 0.28
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
99.03 to 99.48
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.3 to 0.6
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 12
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0