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390.0 Aluminum vs. AISI 305 Stainless Steel

390.0 aluminum belongs to the aluminum alloys classification, while AISI 305 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is AISI 305 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
170 to 220
Elastic (Young's, Tensile) Modulus, GPa 75
200
Elongation at Break, % 1.0
34 to 45
Fatigue Strength, MPa 76 to 110
210 to 280
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
77
Tensile Strength: Ultimate (UTS), MPa 280 to 300
580 to 710
Tensile Strength: Yield (Proof), MPa 240 to 270
230 to 350

Thermal Properties

Latent Heat of Fusion, J/g 640
290
Maximum Temperature: Mechanical, °C 170
540
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 18
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24 to 25
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 79 to 83
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
16
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.3
3.2
Embodied Energy, MJ/kg 130
45
Embodied Water, L/kg 950
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
200 to 210
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
130 to 320
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 28 to 30
20 to 25
Strength to Weight: Bending, points 35 to 36
20 to 23
Thermal Diffusivity, mm2/s 56
4.2
Thermal Shock Resistance, points 14 to 15
13 to 15

Alloy Composition


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Aluminum (Al), % 74.5 to 79.6
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
65.1 to 72.5
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
10.5 to 13
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 16 to 18
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0