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390.0 Aluminum vs. SAE-AISI 1080 Steel

390.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1080 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 1.0
11
Fatigue Strength, MPa 76 to 110
300 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 280 to 300
770 to 870
Tensile Strength: Yield (Proof), MPa 240 to 270
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 640
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 18
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24 to 25
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 79 to 83
11

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.3
1.4
Embodied Energy, MJ/kg 130
19
Embodied Water, L/kg 950
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
610 to 920
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 28 to 30
27 to 31
Strength to Weight: Bending, points 35 to 36
24 to 26
Thermal Diffusivity, mm2/s 56
14
Thermal Shock Resistance, points 14 to 15
25 to 29

Alloy Composition


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Aluminum (Al), % 74.5 to 79.6
0
Carbon (C), % 0
0.75 to 0.88
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
98.1 to 98.7
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0