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390.0 Aluminum vs. S35045 Stainless Steel

390.0 aluminum belongs to the aluminum alloys classification, while S35045 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
200
Elongation at Break, % 1.0
39
Fatigue Strength, MPa 76 to 110
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
78
Tensile Strength: Ultimate (UTS), MPa 280 to 300
540
Tensile Strength: Yield (Proof), MPa 240 to 270
190

Thermal Properties

Latent Heat of Fusion, J/g 640
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1390
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 18
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24 to 25
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 79 to 83
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
34
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 7.3
5.8
Embodied Energy, MJ/kg 130
83
Embodied Water, L/kg 950
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
170
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
94
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 28 to 30
19
Strength to Weight: Bending, points 35 to 36
19
Thermal Diffusivity, mm2/s 56
3.2
Thermal Shock Resistance, points 14 to 15
12

Alloy Composition


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Aluminum (Al), % 74.5 to 79.6
0.15 to 0.6
Carbon (C), % 0
0.060 to 0.1
Chromium (Cr), % 0
25 to 29
Copper (Cu), % 4.0 to 5.0
0 to 0.75
Iron (Fe), % 0 to 1.3
29.4 to 42.6
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Nickel (Ni), % 0
32 to 37
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0.15 to 0.6
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0