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390.0 Aluminum vs. S45503 Stainless Steel

390.0 aluminum belongs to the aluminum alloys classification, while S45503 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
410 to 500
Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 1.0
4.6 to 6.8
Fatigue Strength, MPa 76 to 110
710 to 800
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 280 to 300
1610 to 1850
Tensile Strength: Yield (Proof), MPa 240 to 270
1430 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 640
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 880
470
Thermal Expansion, µm/m-K 18
11

Otherwise Unclassified Properties

Base Metal Price, % relative 11
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 7.3
3.4
Embodied Energy, MJ/kg 130
48
Embodied Water, L/kg 950
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
82 to 110
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 28 to 30
57 to 65
Strength to Weight: Bending, points 35 to 36
39 to 43
Thermal Shock Resistance, points 14 to 15
56 to 64

Alloy Composition


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Aluminum (Al), % 74.5 to 79.6
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 4.0 to 5.0
1.5 to 2.5
Iron (Fe), % 0 to 1.3
72.4 to 78.9
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 16 to 18
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
1.0 to 1.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0