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392.0 Aluminum vs. 4004 Aluminum

Both 392.0 aluminum and 4004 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have 89% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 392.0 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
71
Elongation at Break, % 0.86
2.4
Fatigue Strength, MPa 190
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
27
Tensile Strength: Ultimate (UTS), MPa 290
110
Tensile Strength: Yield (Proof), MPa 270
60

Thermal Properties

Latent Heat of Fusion, J/g 670
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 670
600
Melting Onset (Solidus), °C 580
560
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 19
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
33
Electrical Conductivity: Equal Weight (Specific), % IACS 90
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.5
2.6
Embodied Carbon, kg CO2/kg material 7.5
8.0
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 950
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 490
25
Stiffness to Weight: Axial, points 17
15
Stiffness to Weight: Bending, points 56
54
Strength to Weight: Axial, points 32
12
Strength to Weight: Bending, points 39
20
Thermal Diffusivity, mm2/s 60
58
Thermal Shock Resistance, points 15
5.1

Alloy Composition


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Aluminum (Al), % 73.9 to 80.6
86 to 90
Copper (Cu), % 0.4 to 0.8
0 to 0.25
Iron (Fe), % 0 to 1.5
0 to 0.8
Magnesium (Mg), % 0.8 to 1.2
1.0 to 2.0
Manganese (Mn), % 0.2 to 0.6
0 to 0.1
Nickel (Ni), % 0 to 0.5
0
Silicon (Si), % 18 to 20
9.0 to 10.5
Tin (Sn), % 0 to 0.3
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0 to 0.5
0 to 0.15