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392.0 Aluminum vs. 4145 Aluminum

Both 392.0 aluminum and 4145 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have 89% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 392.0 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
73
Elongation at Break, % 0.86
2.2
Fatigue Strength, MPa 190
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
28
Tensile Strength: Ultimate (UTS), MPa 290
120
Tensile Strength: Yield (Proof), MPa 270
68

Thermal Properties

Latent Heat of Fusion, J/g 670
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 670
590
Melting Onset (Solidus), °C 580
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
100
Thermal Expansion, µm/m-K 19
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
26
Electrical Conductivity: Equal Weight (Specific), % IACS 90
84

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.5
2.8
Embodied Carbon, kg CO2/kg material 7.5
7.6
Embodied Energy, MJ/kg 140
140
Embodied Water, L/kg 950
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 490
31
Stiffness to Weight: Axial, points 17
14
Stiffness to Weight: Bending, points 56
50
Strength to Weight: Axial, points 32
12
Strength to Weight: Bending, points 39
19
Thermal Diffusivity, mm2/s 60
42
Thermal Shock Resistance, points 15
5.5

Alloy Composition


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Aluminum (Al), % 73.9 to 80.6
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0.4 to 0.8
3.3 to 4.7
Iron (Fe), % 0 to 1.5
0 to 0.8
Magnesium (Mg), % 0.8 to 1.2
0 to 0.15
Manganese (Mn), % 0.2 to 0.6
0 to 0.15
Nickel (Ni), % 0 to 0.5
0
Silicon (Si), % 18 to 20
9.3 to 10.7
Tin (Sn), % 0 to 0.3
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0 to 0.5
0 to 0.15