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4004 Aluminum vs. 2024 Aluminum

Both 4004 aluminum and 2024 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
71
Elongation at Break, % 2.4
4.0 to 16
Fatigue Strength, MPa 42
90 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Shear Strength, MPa 63
130 to 320
Tensile Strength: Ultimate (UTS), MPa 110
200 to 540
Tensile Strength: Yield (Proof), MPa 60
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 540
390
Maximum Temperature: Mechanical, °C 160
200
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 560
500
Specific Heat Capacity, J/kg-K 910
880
Thermal Conductivity, W/m-K 130
120
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
30
Electrical Conductivity: Equal Weight (Specific), % IACS 120
90

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 25
70 to 1680
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
46
Strength to Weight: Axial, points 12
18 to 50
Strength to Weight: Bending, points 20
25 to 49
Thermal Diffusivity, mm2/s 58
46
Thermal Shock Resistance, points 5.1
8.6 to 24

Alloy Composition


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Aluminum (Al), % 86 to 90
90.7 to 94.7
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
3.8 to 4.9
Iron (Fe), % 0 to 0.8
0 to 0.5
Magnesium (Mg), % 1.0 to 2.0
1.2 to 1.8
Manganese (Mn), % 0 to 0.1
0.3 to 0.9
Silicon (Si), % 9.0 to 10.5
0 to 0.5
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15