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4004 Aluminum vs. 512.0 Aluminum

Both 4004 aluminum and 512.0 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have a moderately high 92% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 512.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 2.4
2.0
Fatigue Strength, MPa 42
58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 110
130
Tensile Strength: Yield (Proof), MPa 60
83

Thermal Properties

Latent Heat of Fusion, J/g 540
420
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 600
630
Melting Onset (Solidus), °C 560
590
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
38
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 25
50
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
51
Strength to Weight: Axial, points 12
14
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 58
60
Thermal Shock Resistance, points 5.1
6.1

Alloy Composition


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Aluminum (Al), % 86 to 90
90.6 to 95.1
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.25
0 to 0.35
Iron (Fe), % 0 to 0.8
0 to 0.6
Magnesium (Mg), % 1.0 to 2.0
3.5 to 4.5
Manganese (Mn), % 0 to 0.1
0 to 0.8
Silicon (Si), % 9.0 to 10.5
1.4 to 2.2
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.2
0 to 0.35
Residuals, % 0 to 0.15
0 to 0.15